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DVD Amaray and Blu-Ray Case Packaging Machine


DVD Packaging MachineSemi Automatic Title Sheet Insertion Module
DVD Disc InserterFully Automated Line (All Modules Integrated)


The Presto Pack DVD/Blu-Ray modular packaging line can be either operated semi-automatically or fully automatically at speeds up to 30 pieces per minute. The complete fully automated line consist of the following modules:


  1. Case Opener and Feeder Module
  2. Title Sheet Inserter Module
  3. Disc Placement Module
  4. Internal Booklet Placement Module
  5. Case Closer Module
  6. ID Tag/ Label Placement Module
  7. Vision ID / Inspection Module

The core of the system is the Presto Title Sheet Inserter which places title sheets underneath the clear layer of each case. Cases can be inserted one by one into the Title Sheet Inserter Module by hand in a semi automatic mode. One Title Sheet Inserter Module with an operator can insert as many as 1200 title sheets per minute. Cases can alternatively be automatically inserted into the Title Sheet Inserter Module by utilizing the Case Feeder Module to open and insert cases one by one. The Case Feeder Module and Title Sheet Inserter Module operate at up to 30 cases per minute. Discs can subsequently be placed by hand, or automatically using the Disc Placement Module. As many as four discs can be placed in any case configuration. As many as 6 coupons or booklets can be placed underneath the clips within cases using the Booklet Placement Module. Finally a Case Closer Module allows the flexibility for cases to be closed before leaving the system or to be left open for subsequent placement of articles.   


The initial acquisition of the slip sheet inserter vastly increases efficiency which can follow a progressive automation expansion by addition of the remaining modules as operational needs expand. The Presto system offers great flexibility for DVD, Blu-Ray, game packs such as Nintendo DS Wii Amaray and multiple disc cases. Cases assembled using the Presto Pack system are packaged in record time and exhibit an accurate machine packed appearance. Standard thickness cases (14mm), slimline cases (6mm), up to jumbo cases (26mm).


Modular Based System Benefits
  • Presto-Duo Line Offers 100% Redundancy
  • Presto-Duo Line Speed Up to 1 Case / Second
  • Compact Overall System Size
  • Title Sheet Hopper Capacity +/- 700 Sheets
  • Lowest Operational Cost System on Market
  • Modular Solution Provides Flexibility
  • Scalable Solution
  • Purchase Only Needed Modules
  • Expand System When Logistics Demand
  • Optional Semi Porous Paper Solution Available
  • Disc Placement Module Uses Spindles Only
  • User Friendly Controls
  • Quick Switch Over Between Media Formats
  • Vision ID Systems Optional
  • Sensor Matic / RFID Placement Optional
Solutions Planning Assistance 
Contact one of our sales engineers to discuss how Solstice can help streamline your operation, strengthen your bottom-line and incorporate redundancy into your supply-chain.

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